Custom Corrugated Packaging

Imagine your product is travelling thousands of miles, stacked in warehouses or loaded onto trucks. After travelling a long distance, your product finally reaches its customers’ hands. Now, picture the product arriving in a crushed and dull-looking box. What do you think the first impression of the customers is about your brand? Certainly, they will think of you as an unprofessional and low-quality brand. To prevent this, you must start using custom corrugated boxes. These boxes have your promotional elements and the ability to resist crushing. 

Boxes made of corrugated material will transform your brand story by acting as armour for your product protection and a silent salesperson. At our company, we give you packaging that has the ability to become a partner in your supply chain. 

What Are Custom Corrugated Boxes?

As one of the top custom corrugated boxes suppliers, we are equipped to give our customers packaging with remarkable protective potential. Corrugated material consists of a fluted board as the inner layer and the outer liner board. The thickness and durability of the material vary with flute type. This material is an excellent option for shipping boxes and safe transit. There are several types of corrugated materials, such as:

A flute is the largest size of flutes and has a thickness of 5 mm. The large size of this flute gives your custom bakery boxes excellent cushioning ability, which makes it an ideal option for fragile or delicate product packaging. It has superior stacking strength, which protects the product during long-distance shipping and storage. 

The core surface of a-fluted wholesale custom corrugated boxes limits fine-quality printing. That is why it is rarely used as retail packaging. Nonetheless, its use is prioritised in industries where protection is prioritised over production. 

B-Flute  

If you want customised corrugated boxes with good puncture resistance, then B-flute is the perfect option. It has a thickness of 3 mm and has better foldability. Because finer fluting allows high-quality printing. Retail and display boxes are usually manufactured with this type of corrugated flute. Aside from this, b-fluted packaging material is commonly used for personal care and food boxes due to its moderate ability to protect boxes from collapsing. 

C-Flute 

Corrugated packaging boxes in the UK commonly have C-flute in them. This flute gives an excellent balance of printability and protection. C-fluted corrugated material is used for both shipping and retail packaging. The best thing about this flute is that it gives better protection than the B flute and better printability than the A flute. It has a thickness of 4 mm, which makes it useful for several industrial applications. 

E-Flute  

This flute is quite thin, with a thickness of 1.5 mm. F-fluted corrugated packaging is used when brands need high-quality printing. It has a smooth surface that handles high-end and detailed graphics quite easily. Retail and shelf-ready boxes are mostly manufactured with E-flute corrugation, such as cosmetic boxes. Because of its thin structure, it has limited ability to protect the product. That is why delicate items are not packed in E-fluted corrugated material. 

F-Flute  

F-flute is thin and has a thickness of only 0.8 mm. This is ideal for compact and lightweight wholesale corrugated boxes packaging. The paperboard-like appearance of this fluted corrugated material makes it a perfect option for high-end printing and vibrant graphics. Due to the less use of material compared to thicker flutes, the slim profile of F-flutes is considered sustainable. Nonetheless, it is not recommended for heavy items or shipping boxes due to its limited ability to cushion products. Perfume boxes or small electronic boxes can be manufactured with this flute. 

BC Double Wall 

The BC double wall combines B-Flute and C-Flute to give a double-layered structure with a thickness of about 6 to 7 mm. This dual layer gives structural depth and durability, making this material a perfect option for shipping boxes. Large appliance or export cartons are manufactured with this type of corrugated material. Its printability may be less than E and F flutes, but it excels in protecting the product. 

EB Double Wall  

EB double-wall corrugated boxes with a window wholesale have a striking balance between printability and durability. They have a thickness of 4.5 to 5 mm with a smooth surface and detailed printing. Premium packaging boxes are manufactured with EB-fluted corrugated paper material. So if you want to give high-end protection to the product without compromising printability, then this material has your back. 

Printing Process On Corrugated Material 

The quality of custom-printed corrugated boxes depends largely on the type of flutes and the selected printing process. Printing is essential to give your boxes your brand identity and help you create the uniqueness of your brand. The effective printing processes are as follows: 

• Flexographic Printing
• Litho-Lamination
• Digital Printing
• Branding Applications 

The following printing process can not be done on corrugated material: 

• Fine Details and Tiny Fonts
• Metallic Foiling & Embossing
  Full Bleed Edge-to-Edge on Deep Flutes 

Post-Printing Coatings  

To protect personalised corrugated boxes with a logo, we have to apply coatings. These coatings protect the graphics and improve their appearance. Aside from this, post-printing coatings also give moisture resistance to the packaging material. 

• Gloss or Matte Varnish
• Aqueous Coating
• UV Coating
• Lamination 

Add-Ons for Corrugated Boxes 

Add-ons are vital to give a unique and catchy appearance to the boxes. They also help in enhancing the functionality of the boxes, such as corrugated boxes with a window. Though in the market, you find several add-on options, not all of them can be added to the corrugated materials. Commonly used on corrugated boxes:

• Die-Cut Windows
• Handles for Carrying
• Tear Strips
• Inserts and Dividers
• Custom Labels and Stickers  

Due to material limitations, the following add-ons cannot be used on bulk corrugated boxes in the  UK: 

• Heavy Embossing or Debossing 
• High-End Foiling on Deep Flutes
• Magnetic Closures

Book Your Order Now! 

At our company, you will find the ebay quality of custom boxes made with corrugated materials. At us, there are corrugated boxes with no minimum design limitation. You can select any design and style of the boxes at Custom Boxes Market UK and enhance your brand.