Luxury brands need packaging that speaks the language of luxury, and custom rigid boxes give them exactly that. These boxes are the core of the presentation of premium products and have remarkable durability. With the combination of strength and elegance, these boxes become ideal for:   

• Perfumes
• Jewelry
• Electronics
• Premium gifts

Unlike regular paperboard or corrugated materials, rigid packaging materials hold their shape and give unmatched durability. Brands can select countless customisation options to strengthen their product’s elegance and elevate customers’ unboxing experience. At us, you can get custom rigid boxes with no minimum quantity requirements when it comes to getting prototypes. We will give you free 3D mockups so that you can see the final look of your product without ordering boxes in bulk.

The Structure Of Rigid Material Boxes 

The main material is manufactured with a combination of two types of constituent materials. As one of the top custom rigid boxes suppliers in the USA, we give you premium quality constituent materials so that you get boxes of impressive quality. 

Chipboard is a major part of rigid materials and comes in various GSMs and surface finishes. The GSMs vary in strengths and cost; some common options are: 

• 800–1000 gsm: This is used for small rigid boxes, such as perfume boxes or jewellery boxes. The material is strong enough to hold products of lighter weight, but it cannot accommodate overly bulky products. 
• 1000–1200 gsm: This material has medium strength and is commonly used in the manufacturing of electronic boxes and mobile packaging. Premium gift boxes are also manufactured using this type of chipboard. 
• 1200–1500+ gsm: This type of chipboard is significantly thick and provides maximum durability. Wine bottles and luxury apparel packaging are usually manufactured using this material. 

The three types of constituent materials of custom rigid boxes in the UK are as follows: 

Chipboard: The Core

• Function: It provides a rigid and non-collapsible structure for customised rigid boxes.
• Specs: 800–1500 gsm or 40–100 pt.
• Nature: Very stiff, cannot be folded like a carton.
• Note: This is the only material that actually gives rigidity.
• Limitation: The Surface is rough and porous, so it cannot be printed directly.

Liner Paper (Inner Layer)

• Function: Covers the inside surface of the chipboard.
• Types Used: Kraft liner, black/white dyed paper, speciality textured paper.
• Specs: 100–200 gsm or 6–12 pt.
• Purpose: Makes the inside clean and attractive, hides the raw chipboard look.

Wrapping  Cover Paper (Outer Layer)

It covers the outside of the chipboard and provides a printable surface. It has the following types: 

• Art Paper (Coated): The best option for high-resolution printing.
• SBS (Solid Bleached Sulfate): It gives a smooth and premium white finish.
• Duplex Paper: Duplex paper is an economical alternative.
• Speciality Papers: This includes velvet-touch or metallic options 
• Specs: 120–300 gsm or 8–18 pt.
• Purpose: Branding, graphics, premium finish.

Making The Paper Printable

If you need personalised rigid boxes with a logo, then you must be niggling about the quality of the prints. At our company, you will not have to take such stress. This is because we apply a liner board on the surface of the chipboard packaging to make the surface smooth and printable. 

The application of liner board is necessary to get custom-printed rigid boxes, because coated or dyed chipboards are not ideal for high-resolution printing. For a smooth and printable surface, we use the following processes:  

Wrapping the Core

The core material is wrapped with a printable substrate that may include artpaper and duplex board. For high-end options, we give solid bleach sulphate material and speciality stock.

Surface Treatments on Wrap Paper

The outer surface of the wrapping paper undergoes treatments like coating and calendaring. These processes are done to give the paper a smooth and non-porous surface. By surface treatment, the ink holds out, and the design colour vibrancy increases.

Printing Applications

Printing is applied directly to the wrapping paper. With custom printing, you can get boxes with promotional potential and high-end shelf appeal. We have multiple printing options that are selected based on the customer’s budget and the level of design sharpness required. 

• Offset printing is an excellent option for bulk rigid boxes in the UK. Full colour printing with the use of CMYK colours is done. 
• For short-run customisation, digital printing is the best option. 
• Special inks are applied with the help of screen printing. They include metallic and UV inks that give a raised impression.  

Coatings And Add-Ons  

In our custom rigid boxes wholesale services, you will find several options to enhance the overall appearance and market value of your product. Add-ons and coatings are one of our high-end design options that enhance the functionality and durability of the boxes. In coating and add-ons for wholesale rigid boxes packaging, the following options are available:

Coatings

• Gloss Lamination
• Matte Lamination
• Soft-Touch Lamination
• UV Coating includes spot or flood
• Aqueous Coating

Add-Ons

• Embossing and debossing
• Hot Foil Stamping 
• Rigid boxes with windows wholesale 
• Magnetic Closures or Ribbon Pulls
• Custom Inserts 
• Velvet or Satin Lining
• Metallic or Holographic Paper Wraps

Box Styles Available For Rigid Material Packaging 

Custom apparel boxes made with rigid material are available in different types of box styles. Based on the specific product requirements and the selected add-ons, you can select an appropriate box style for your packaging. Some of our premium product packaging box styles are as follows:  

• Magnetic Closure Boxes
• Lift-Off Lid 
• Telescopic Boxes
• Drawer-Style (Sleeve) Boxes
• Hinged Lid Boxes
• Collapsible or Foldable Rigid Boxes
• Book-Style Boxes
• Shoulder Neck Rigid Boxes

Call Now!

Get the exclusive range of custom rigid boxes by contacting Custom Boxes Market in the UK. We have been serving in the packaging industry for more than a decade and have all the required experience and expertise to design the boxes that will help you grow your sales in a remarkable way. Call now and get your premium range of custom boxes manufactured with rigid material.